Arc Anodizing Service for die castings is an advanced electrochemical process that creates a durable, corrosion-resistant oxide layer on metal surfaces. This method enhances wear resistance, improves aesthetics with custom colors, and increases the overall longevity of die-cast components.
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What Is Arc Anodizing Service For Die Castings
Arc Anodizing Service for die castings is a high-performance electrochemical process that creates a tough, corrosion-resistant oxide layer on metal surfaces. This method enhances durability, offers vibrant color options, and improves wear resistance, making it ideal for demanding applications.
Steps
Description
Preparation and Cleaning
The first step in arc anodizing involves cleaning the die-cast part thoroughly to remove any surface contaminants, oils, or debris. Proper cleaning ensures that the part is ready for anodizing, promoting optimal adhesion and uniformity of the anodic layer.
Arc Anodizing Process
The part is immersed in an electrolyte solution and subjected to a high-voltage electrical current. The process forms a thick, durable oxide layer on the part’s surface, enhancing corrosion resistance, wear resistance, and mechanical strength.
Coloring (Optional)
After anodizing, the oxide layer can be colored through a dyeing process. This optional step allows for vibrant, custom finishes that are highly durable, ensuring the parts maintain their aesthetic appeal while preserving strength and functionality.
Sealing
The anodized part is then sealed to close the pores of the oxide layer, typically through a hot water or chemical sealing process. This step locks in the protective layer, improving corrosion resistance and ensuring long-term durability in harsh environments.
Arc anodizing enhances the surface of aluminum, titanium, and magnesium, providing excellent hardness, corrosion resistance, and wear resistance. It offers various color and texture options, including clear, black, and gold. The process delivers superior environmental resistance and electrical insulation, making it ideal for aerospace, automotive, and outdoor applications. It provides durable, high-performance finishes with moderate cost and processing time.
Property
Description
Material Compatibility
Aluminum, titanium, magnesium
Thickness
Typically 5-25 microns
Color Options
Gold, clear, black, and custom colors
Texture Options
Smooth, matte, glossy
Surface Finish
Ra 0.4 - 2.0 µm (depending on anodizing process)
Hardness
Very high (compared to untreated aluminum)
Corrosion Resistance
Excellent, especially for outdoor and marine applications
Environmental Resistance
Very good resistance to UV, weathering, and chemical exposure
Electrical Insulation
Good electrical insulation properties
Wear Resistance
Very high wear resistance, ideal for high-friction applications