Typical Die Casting Copper/Brass Alloys

Typical Die Casting Copper/Brass Alloys are highly valued for their strength, durability, and excellent thermal conductivity. These alloys are ideal for applications requiring high corrosion resistance, good machinability, and aesthetic appeal, making them popular in industries like automotive, electronics, and decorative hardware.

Send us your designs and specifications for a free quotation

All uploaded files are secure and confidential

When To Choose Copper for Die Casting

Copper is an excellent choice for die casting due to its superior electrical and thermal conductivity, corrosion resistance, and strength. It is ideal for applications requiring high precision, durability, and excellent heat dissipation, such as electrical components, heat exchangers, and industrial equipment. Copper also offers a smooth finish and is highly resistant to wear and tear.

Reason	Explanation
Superior Electrical and Thermal Conductivity	Copper offers the highest thermal and electrical conductivity among die-cast metals, making it ideal for heat exchangers and electrical components.
Corrosion Resistance	Copper is naturally resistant to corrosion, especially in humid and marine environments, ensuring long-lasting durability.
High Strength and Durability	Copper has strong mechanical properties and can withstand heavy wear, making it suitable for high-stress applications.
Excellent Heat Dissipation	Due to its excellent thermal conductivity, copper effectively dissipates heat, making it ideal for cooling systems and electronic devices.
Precision and Smooth Finish	Copper parts can be cast with high precision and smooth surfaces, reducing the need for extensive post-processing.
Wear Resistance	Copper is highly resistant to wear and tear, making it suitable for applications involving friction, such as bearings and electrical connectors.

Learn More

Typical Casting Copper/Brass Alloys

Typical Casting Copper/Brass Alloys** are widely used in die casting due to their strength, durability, and corrosion resistance. Popular alloys like C87600 (Bronze), C93200 (Bearing Bronze), and C36000 (Free-Cutting Brass) offer versatility for various industrial, automotive, and marine applications.

Copper/Brass Alloys	Aliases	Tensile Strength (MPa)	Yield Strength (MPa)	Fatigue Strength (MPa)	Elongation (%)	Hardness (HB)	Density (g/cm³)	Applications
CuZn37	CW510L (EU), C23000 (US)	350-450	220-300	100-150	25-30%	60-90	8.40-8.60	General-purpose brass, plumbing fittings, hardware
CuZn40	CW507L (EU), C24000 (US)	370-460	230-310	110-160	20-30%	80-100	8.40-8.60	Automotive, electrical components, marine hardware
CuZn10	CW508L (EU), C26000 (US)	330-420	210-280	90-130	25-35%	60-90	8.50-8.70	Electrical parts, connectors, architectural hardware
Brass 360	C36000 (US)	520-690	340-420	150-220	30-40%	70-120	8.40-8.60	Precision machining, electrical connectors, fasteners
Brass 380	C38000 (US), CuZn38 (EU)	420-530	270-350	120-180	15-25%	60-90	8.50-8.70	Electrical components, valves, pumps, mechanical parts
Brass 464	C46400 (US)	450-550	300-380	130-200	20-30%	85-110	8.60-8.80	Marine hardware, fittings, pumps, valves
CuNi10Fe1	CW351H (EU)	300-450	210-290	100-160	15-20%	60-90	8.70-8.90	Marine components, valves, pump parts, heavy-duty fittings
CuNi30Fe1	CW352H (EU)	330-480	220-310	110-170	15-20%	70-100	8.70-8.90	Marine applications, chemical and water industry
C17500	Beryllium Copper (US)	690-1100	450-850	250-350	3-5%	160-200	8.35-8.45	High-strength electrical contacts, connectors, springs
C18200	Beryllium Copper (US)	600-1000	400-800	220-320	4-7%	150-200	8.35-8.45	Aerospace, electrical contacts, high-performance springs

Typical Surface Treatment for Copper Castings

Typical surface treatments for copper castings include electroplating, powder coating, painting, polishing, shot blasting, vibratory finishing, chemical etching, clear coating, and PVD. These processes enhance properties such as corrosion resistance, surface hardness, appearance, and strength, while also improving durability and performance in various industrial applications.

Surface Treatment	Description	Purpose/Benefit	Applications
Electroplating (Nickel, Gold, etc.)	Depositing a metal layer onto the copper surface via electrochemical means.	Improves corrosion resistance, wear resistance, and surface hardness.	Electronics, decorative items, hardware, aerospace, automotive.
Powder Coating	A dry finishing process where a powdered coating is applied and then cured under heat.	Enhances corrosion resistance, improves aesthetics, and provides durable finishes.	Automotive parts, household appliances, outdoor equipment, furniture.
Painting	Application of liquid paints for decorative and protective purposes.	Offers color, increased durability, and corrosion resistance.	Consumer products, automotive, machinery, furniture, and outdoor products.
Polishing	Mechanical or chemical polishing to create a smooth, shiny surface.	Improves surface finish and aesthetic appeal, often used for decorative purposes.	Jewelry, decorative hardware, automotive parts, consumer electronics.
Shot Blasting	High-pressure blasting of abrasive particles onto the surface to clean or texture it.	Improves surface texture, removes casting defects, and enhances paint adhesion.	Metalworking, automotive, aerospace, foundries, construction.
Vibratory Finishing	Using abrasive media in a vibrating machine to smooth surfaces.	Reduces surface roughness and deburrs parts.	Automotive, aerospace, medical device manufacturing, jewelry finishing.
Chemical Etching	Use of chemicals to etch away unwanted material from the surface.	Provides fine surface finishes, often used for engraving or creating textured finishes.	Electronics, signage, jewelry, precision machining, aerospace.
Clear Coating	Application of a transparent coating to preserve the natural finish of copper.	Provides UV and corrosion resistance while maintaining the metallic look.	Automotive, electronics, marine, architectural, jewelry.
PVD Process	Physical Vapor Deposition process that applies thin metallic coatings to the copper surface.	Provides superior wear resistance, hardness, and enhanced aesthetics with metallic finishes.	Electronics, automotive, decorative hardware, medical devices, aerospace.