Design Capabilities At Neway

Online Custom Component Design Service

At Neway, we specialize in Die Casting Component Design, offering tailored solutions that optimize functionality, performance, and manufacturability. Our expert team provides 3D modeling, design optimization, and rapid prototyping to ensure precise, cost-effective, and high-quality die-cast components.

Main Manufacturing Casting Services

We specialize in custom parts design for Aluminum Die Casting, Zinc Die Casting, Copper Die Casting, and Tool and Die Making. Our expert team delivers precision-engineered components tailored to your industry needs, ensuring high-quality, durable, and efficient manufacturing solutions. From concept to production, we provide innovative designs to enhance performance and optimize cost-effectiveness for your projects.

Casting Process	Description
Aluminum Die Casting	We provide 3D modeling for complex geometries, mold flow analysis to optimize material flow, lightweight design to reduce material usage while maintaining strength, and heat dissipation optimization for components used in high-temperature applications like automotive and electronics industries.
Zinc Die Casting	Our services include high-precision component design for intricate parts, thin-wall casting for reduced material usage without compromising durability, and surface finish optimization to enhance corrosion resistance, aesthetics, and coating adhesion for improved functionality and appearance.
Copper Die Casting	We specialize in conductivity optimization for electrical applications, corrosion-resistant design to enhance durability in harsh environments, and complex geometries to create intricate, high-performance components used in industries like electrical engineering, plumbing, and industrial machinery.
Tool And Die Making	Our expertise covers tooling design for high-efficiency production, die layout optimization for improved cycle times, prototype tooling to test and refine designs before mass production, and lifetime enhancement strategies to increase tool durability, reducing maintenance costs.

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Rapid Prototyping Services

We provide high-quality rapid prototyping solutions, including CNC Machining, 3D Printing, Urethane Casting, and Sand Casting. Our advanced manufacturing techniques ensure fast turnaround, precision, and cost-efficiency, enabling product testing, design validation, and seamless transition to mass production.

Prototyping Process	Description
CNC Machining	We offer high-precision CNC machining for rapid prototyping, enabling the production of accurate, durable, and functional prototypes in metals and plastics. This process ensures tight tolerances, fast turnaround times, and superior surface finishes for various industrial applications.
3D Printing	Our advanced 3D printing services provide cost-effective, rapid prototyping solutions for complex geometries. We use various printing technologies, including SLA, SLS, and FDM, to create highly detailed models, functional parts, and design validation prototypes with quick lead times.
Urethane Casting	Urethane casting is ideal for producing high-quality, low-volume prototypes that mimic injection-molded plastic parts. Using silicone molds, this process delivers excellent surface finishes, material variety, and cost efficiency, making it perfect for functional testing and pre-production models.
Sand Casting	We provide sand casting for rapid prototyping of metal components, allowing for fast and economical production of complex shapes. This method is highly effective for producing large, durable prototypes in aluminum, brass, and other metal alloys before mass production.

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Post Process Services

We offer Sand Blasting, Post Machining, Tumbling, Assembling, Painting, Powder Coating, Anodizing, and Arc Anodizing to enhance durability, aesthetics, and functionality.

Post Process	Description
Sand Blasting	Removes surface contaminants, improves adhesion, enhances texture, and prepares parts for coatings.
Post Machining	Refines dimensions, improves accuracy, enhances surface finishes, and ensures functional precision for parts.
Tumbling	Removes burrs, smooths edges, enhances aesthetics, and ensures uniform surface finishing on components.
Assembling	Ensures precise fitment, reduces lead times, and delivers ready-to-use assembled components.
Painting	Provides protective coatings, enhances aesthetics, and improves durability for various components.
Powder Coating	Delivers a durable, eco-friendly, and wear-resistant finish with superior corrosion protection.
Anodizing	Enhances corrosion resistance, provides wear protection, and allows for decorative color finishes.
Arc Anodizing	Improves hardness, enhances wear resistance, and offers superior surface protection for metal components.

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Casting Material Selection & Optimization

We offer expert guidance in material selection and optimization for die casting and tooling applications. Our material solutions ensure superior mechanical properties, durability, and performance tailored to industry-specific requirements, helping to enhance product quality and cost-effectiveness.

Material	Description
Aluminum Alloys	Aluminum alloys offer excellent strength-to-weight ratios, corrosion resistance, and thermal conductivity. Ideal for automotive, aerospace, and electronics industries, they ensure durability while maintaining lightweight properties for efficient energy consumption and enhanced performance in high-stress environments.
Zinc Alloys	Zinc alloys provide exceptional castability, precision, and surface finish. They are widely used for intricate components requiring high dimensional accuracy, excellent wear resistance, and cost-effective production, making them ideal for consumer electronics, automotive, and industrial applications.
Copper Alloys	Copper alloys deliver excellent thermal and electrical conductivity, corrosion resistance, and mechanical strength. They are widely used in electrical, plumbing, and industrial applications, ensuring longevity and high performance in demanding environments with extreme temperatures and harsh conditions.
Tool Materials	We provide high-performance tool materials optimized for durability and extended lifespan in die casting and machining applications. These materials ensure superior wear resistance, thermal stability, and precision, reducing maintenance costs and improving overall efficiency in the manufacturing process.